+ especially for electrical contacts and electronic components
Contact Spray Cleaner DKD-1405
+ at high temperature or where sparts fly
Non-flammable Spray Cleaner DKD-9000
Cleaners having an organic solvent as a main component are commonly used to remove oil on a metal surface.
Although there are available pail can cleaners advantageous in cost, aerosol products are generally used for easy storage and handling.
However, this organic solvent cleaner has the following concerns:
DKD-1405 Contact Spray Cleaner has the following advantages:
Cleaners using an organic solvent have the following concerns:
DKD-9000 Nonflammable Spray Cleaner has the following advantages:
+ Powerful
Anti-rust Spray DKD-1701 (no lubrication)
+ specially for electrical contacts and electronic components
Contact Anti-rust Grease Spray DKD-1901
+ Lubrication with organic Mo
Anti-rust Mo Lubricant Spray DKD-0702
→ in closed space
Vapor Corrosion Inhibitor (VCI) [Corroless™]
When a metal surface is cleaned to remove oil and is left untouched afterward, rust may be generated. To prevent this, a rust preventing agent is used.
Although there are available pail can agents advantageous in cost, aerosol products are generally used for easy storage and handling.
Note: This product has permeability and lubricity in addition to rust prevention ability.
Besides these, there is available a rust preventing agent strengthened particularly in rust prevention ability, which is optimally used for a portion brought into contact with water for a long time, a portion where rust easily occurs, such as a welding portion, and for components stored outdoors.
Further, there is available a rust preventing agent having higher permeability and lubricity.
High permeability allows the rust preventing agent to permeate to finer components and the rust preventing effect to be exerted thereto, and blending of organic molybdenum further enhances lubricity, making lubricating effect long-lasting.
A contact rust preventing grease imparted with rust prevention ability is optimally used for electrical contacts and connectors.
This contact rust preventing grease has the following advantages:
Note: Carry out tests without fail to check the influence of this product on plastic, resin, and rubber before actual use
In a sealed space, a vaporized type rust preventing agent exerts its effect over a long time period. Specifically, a vaporized rust preventing agent exerts its rust prevention effect for a portion to which a rust preventing spray cannot be directly applied and their effect for components in a comparatively large space. This vaporized type rust preventing agent includes a powder type whose amount is easily adjusted in accordance with space size and an easy-to-handle sponge type with which agents are impregnated. Regarding Corrolesss™ vapor corrosion inhibitor products, please contact us.
+ with Soft Wet MoS2 film
MoS2 Paste Spray DKD-0801
+ with Dry MoS2 film
MoS2 Dry Coat Spray DKD-0901
+ especially for high heat and/or high load
MoS2 Silicone Grease Spray DKD-0481
+ especially for electrical contacts and electronic components
Contact Anti-rut Grease Spray DKD-1901
+ For plastic, rubber
Fluorine Grease Spray DKD-9001
MoS2 Grease DKD-150, 46, 47, 49, 34, 160
Only cleaning and rust prevention of a metal surface are not enough to provide lubricity.
A lubricant needs to be applied between two metals in contact with each other. If it is not applied adequately, both the metals are subjected to friction, wear, and damage, with the result that the weaker one of the metals experiences severe wear and damage to be destroyed in the worst scenario.
Oils and greases are commonly-used lubricants.
Oils are advantageous in terms in cost (capable of being used in bulk); however, they are liquids and need sealing equipment, etc., for storage. If oils are not adequately stored, they may be leaked or dispersed to lose their lubricity.
On the other hand, greases are obtained by semi-solidifying oils with a thickner, so that they can be selectively applied only to a portion needing lubrication.
A molybdenum disulfide silicone grease is optimally used for a portion needing higher heat resistance, higher cold resistance, or higher load resistance. This molybdenum disulfide silicone grease has the following advantages:
Oils and greases are easily attached with dust, which may rather deteriorate their lubricity.
In such a case, a dry lubricating coating film is optimally formed on a metal surface.
To form the dry coating film, there is available a method including applying surface preparation treatment to the metal surface and spraying a resin-based lubricating coating material, followed by drying and fixing by baking.
However, considering the absence of such equipments and the easy handling, aerosol products are generally used.
Note: Baked dray lubricating coating film is advantageous over films formed using aerosol products in terms of strength and durability.
DKD-0801 MoS2 Paste Spray is used to form a semi-dry coating film of molybdenum disulfide on a metal surface. It is particularly excellent in terms of initial conformability and seizure-preventing ability.
DKD-0901 MoS2 Dry-coat Spray is used to form a dry coating film of molybdenum disulfide. It is optimally used for a portion vulnerable to oil and dust.
Molybdenum disulfide (MoS2) is a natural mineral and exhibits a high lubricating effect.
Molybdenum disulfide has the following advantages:
Molybdenum disulfide having such a property is used as a compound material.
The followings are other application examples of Molybdenum disulfide:
DAITO develops designs to meet these individual requirements. Film thickness, film strength, baking temperature, time, etc. are finalized through prototyping, testing, and evaluation at the individual design stage.
In general, a grease containing 3% Molybdenum disulfide can reduce friction by about 10%.
A molybdenum disulfide grease is produced by selection of a base grease, blending ratio of MoS2, and a combination of grain sizes so as to satisfy required load resistance, heat resistance, cold resistance, long service life.
MoS2 Powder Spray DKD-0910 (180ml) , MoS2 Paste Spray DKD-0801 (300ml)
MoS2 Dry-coat Spray DKD-0901 (300ml) , MoS2 Silicone Grease SprayDKD-0481 (180ml)
+ Dry type for longer life
Fluorine Powder Spray DKD-9005
+ Wet type for longer life
Fluorine Oil Spray DKD-9002,9003,9004
For a molding die and an injector of an injection molding machine, cleaners and silicone sprays are suitably used respectively as a cleaning agent and a releasing agent for reduced coat and easy handling.
However, note the following:
1) When the molding die or injector of an injection molding machine has a high temperature, silicon residue may remain. This poses the inconvenience that much time and labor are required for removing this residue with an ordinary parts cleaner in addition to the above-mentioned problems involving use of the parts cleaner at a high temperature.
In such a case, a fluorine spray is optimally used.
The fluorine spray has the following advantages:
1) It does not adversely affect either metal or other substances such as plastic and rubber.
2) It provides a long-term releasing effect.
A fluorine grease spray is preferably used for lubrication of an injection molding machine.
As for the fluorine products, fluorine may be subjected to some restriction as one of environmental hazardous substances.